Top Jersey Printing Methods: Screen Printing, Sublimation, Embroidery and more for Custom Sportswear

Top Jersey Printing Methods: Screen Printing, Sublimation, Embroidery and more for Custom Sportswear

Picture this: you’re on the field, the crowd is cheering, your Custom Baseball Pinstripe Jerseys are shining under the stadium lights. Whether you’re a local amateur league or a pro sports team, having great custom jerseys isn’t just about team spirit – it’s about performance, durability and pride. Choosing the right printing method for your custom team jerseys can make all the difference, giving your team the edge in style and comfort.

At B1 Apparel we know great sportswear matters. With our expertise we offer screen printing to sublimation and everything in between so you can find the custom team jerseys that match your team’s brand. In this article we’ll go over the best jersey printing methods, how they work and why they matter for custom sportswear.

What are the Top Jersey Printing Methods?

When it comes to custom sportswear there are several methods to choose from based on your budget, material and desired look. The most popular are screen printing, sublimation, embroidery and more. Let’s get into each of these methods, what their benefits and when they’re best for custom team jerseys.

Screen Printing for Jerseys: Bold and Affordable

How Does it Work?

Screen printing is one of the most popular and affordable methods for printing sportswear. The process involves using a mesh screen and stencils to apply layers of ink onto the fabric. This method is great for bold, simple designs with few colors, perfect for team logos, numbers and names.

Benefits of Screen Printing

  • Durability: Screen printing produces long lasting designs that can withstand multiple washes which is key for sports jerseys that get heavy use.
  • Colorful: With thick layers of ink screen printing produces bold and vibrant colors that stand out on the field.
  • Affordable: For large orders screen printing is the most cost effective, perfect for big teams or leagues.

At B1 Apparel we offer custom screen printing services so your team’s logo and colors stay looking sharp all season. If you want high quality team jerseys at a reasonable price screen printing is the way to go.

When to Choose Screen Printing

If you need bold logos or simple designs and you’re printing in bulk screen printing is the way to go. It works on various fabrics including cotton and polyester so your jerseys will be durable and look great.

Sublimation Printing: Seamless Designs with No Limits

What is Sublimation Printing?

Sublimation is a high tech printing method that involves transferring dye into the fabric using heat. Unlike screen printing which applies ink on top of the material sublimation embeds the ink into the fibers creating a seamless design that won’t crack, peel or fade. This makes it perfect for polyester sportswear which is commonly used in performance jerseys.

Sublimation Benefits

  • Full Color Prints: Sublimation allows for unlimited colors, gradients and effects, perfect for custom team jerseys that need crazy color and intricate designs.
  • No Fading or Peeling: The dye is infused into the fabric so the designs will last through heavy use.
  • Breathable: Sublimation keeps the original feel of the fabric so your jerseys will stay light and breathable, a must for high performance sports.

When to Sublimate

If your design has full color logos, detailed patterns or you need a high performance fabric like polyester, sublimation is the way to go. Soccer, cycling and track teams love it for its lightweight and vibrant output.

At B1 Apparel we sublimate your team’s vision. Whether you need a complex multi color design or a simple professional look, we give you the freedom to create jerseys that stand out on the field.

Embroidery for Custom Jerseys: A Classic Look

How Does Embroidery Work?

Embroidery is the process of stitching logos, names or numbers directly onto the jersey fabric with thread. This method gives jerseys a premium look and is often used for high end sports teams or teams that want a classic long lasting finish.

Benefits of Embroidery

  • Classic Look: Embroidery adds texture and 3D effect, makes your team logo look luxurious.
  • Long Lasting: The stitched designs are super durable and won’t fade, perfect for logos or team names.
  • Customizable: You can choose from a wide range of thread colors to create intricate designs.

When to Embroider

If you want a classic look, especially for corporate sports teams or high end custom sportswear, embroidery is the way to go. It’s best for small simple logos or text and adds a touch of professionalism and durability.

At B1 Apparel we can help you create embroidered jerseys that look good and do good. Whether you need a premium look for a corporate sports team or a traditional look for your local club, we’ve got you covered.

Heat Transfer Vinyl (HTV) Printing: Custom and Versatile

What is Heat Transfer Vinyl (HTV)?

HTV printing is the process of cutting designs from vinyl sheets and applying them onto the jersey using a heat press. This method is perfect for personalized jerseys where each player will have their name and number added to the same base design.

Benefits of HTV Printing

  • Customization: HTV is great for adding individual names and numbers to jerseys without having to create a new design.
  • Versatile: This method works on multiple fabrics and comes in different finishes, glossy, matte and even metallic.
  • Vibrant Colors: HTV produces bold, crisp designs that stand out on the field.

When to Choose HTV

If you’re looking to create personalized jerseys for each player, HTV printing is the most flexible and cost-effective method. Whether you need names, numbers, or small logos, HTV offers quick turnaround and versatility.

At B1 Apparel, we specialize in custom HTV printing, ensuring that every player’s jersey is unique. Our heat transfer vinyl services are perfect for sports teams that want a personalized touch without compromising on quality.

Digital Printing: Precision for Complex Designs

What Is Digital Printing?

Digital printing, also known as direct-to-garment (DTG) printing, is the process of applying ink directly to the fabric using a printer. This method is ideal for complex, multi-color designs or even photographic images.

Benefits of Digital Printing

  • Precision: Digital printing allows for highly detailed designs, making it possible to print intricate logos or photos directly onto the fabric.
  • Unlimited Colors: Since it’s a digital process, there are no limits to the number of colors you can use in your design.
  • Small-Scale Production: It’s cost-effective for smaller orders, making it ideal for teams that want high-quality custom jerseys but don’t need bulk printing.

When to Choose Digital Printing

For teams that require detailed designs or smaller runs of jerseys, digital printing is the ideal choice. It works especially well for complex logos or full-color designs that require high resolution.

B1 Apparel offers digital printing services that bring your complex designs to life. Whether you want to print a logo or a full-color graphic, our direct-to-garment printing ensures sharp, vibrant results every time.

Choosing the Right Printing Technique for Your Team

When selecting the best jersey printing technique, it’s important to consider the material, design complexity, and budget. Screen printing is ideal for bold, bulk orders, while sublimation is perfect for vibrant, all-over designs on performance fabrics. Embroidery offers a premium finish, and HTV allows for personalized customization. Finally, digital printing is the go-to option for detailed and small-batch production.

At B1 Apparel, we offer a wide range of printing services to help you create custom team jerseys that meet your exact needs. Whether you’re looking for the bold durability of screen printing, the vibrant possibilities of sublimation, or the classic appeal of embroidery, we have the expertise to bring your team’s vision to life.

Find the Custom Team Jerseys at B1 Apparel

At B1 Apparel, we pride ourselves on delivering high-quality custom sportswear that helps teams stand out both on and off the field. Whether you’re a professional team, a corporate league, or a local club, we have the right printing solutions to meet your needs.

From screen printing and sublimation to embroidery and heat transfer vinyl, our team of experts is ready to guide you through the process of choosing the best technique for your team. With B1 Apparel, you’ll find the perfect balance between performance, durability, and style.

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