Team Jersey Making Process

It all begins with you. Whether you're a coach, team captain, or league organizer, you share your requirements—team colors, preferred design style, logo details, and sizing needs. Our team reviews every element with precision to ensure accuracy before moving forward.

We believe in the personalization experience. That's why we take time to understand your goals, answer questions, and confirm every detail. This collaborative approach sets the foundation for something truly special.

Once we understand your vision, our creative design process kicks into full gear. Using advanced mockup approval tools and 3D visualization software, we transform your ideas into a digital jersey design that captures your team's essence.

From custom logo placement to color matching and design proof creation, we ensure every element aligns with your expectations. Our designers work closely with you, refining vector file design elements until the layout feels just right. This is where your jersey comes alive—on screen first, then in reality.

Quality starts with the foundation. We source only performance-grade materials—polyester mesh, moisture-wicking fabric, and breathable material engineered for athletes who demand comfort and mobility. Every textile is chosen for its fabric durability, texture quality, and ability to withstand intense play.

We don't compromise. Whether it's the weight, stretch, or feel, our fabric selection ensures your jersey performs as hard as you do, game after game.

This is where science meets craftsmanship. Using precision knitting machines and controlled yarn blending techniques, we form the base textile with exacting standards. The fabric knitting process ensures consistent stretch, resilience, and the perfect texture.

Our textile formation process is designed to create a foundation that holds color beautifully while maintaining athletic flexibility. It's technical, but the result is simple: fabric that feels right and lasts.

Now comes the transformation. Through sublimation printing and heat transfer printing, we embed your team's colors, logos, and custom player details directly into the fabric. This isn't surface-level—it's permanent.

Our sublimation dyeing process uses eco-friendly inks that deliver fade-resistant colors with incredible vibrancy. The result? A jersey with color fastness that survives sweat, sun, and countless washes. Your design isn't just printed—it's built to last.

This is where jerseys truly take shape. Skilled hands guide every seam through industrial machines, using flatlock stitching and reinforced seams to ensure durability and a custom fit guarantee. Professional tailoring means perfect thread tension and seam durability at every junction.

We focus on athlete-focused craftsmanship—creating jerseys that move with you, not against you. Every stitch is intentional. Every seam is tested. This stage is where function meets pride.

Before any jersey leaves our facility, it undergoes a rigorous quality inspection. We check alignment, print clarity, sizing accuracy, and overall finish. Then comes trimming, ironing, labeling, and careful packaging for delivery.

Our quality control process isn't a formality—it's a promise. Only jerseys that meet our performance wear testing and durability checks make it to your team. Only the best leave the B1 Apparel floor.